Xenarc + Bondo + Paint + One night =

I also made this for a friends CarPC.  A similar method can be used on almost any car to get a flush mount screen.
My friend tried to install a CarPC and ripped his dash apart and then decided to put it on a stand still.
He offered me some cash to help him build his CarPC and so I started his project last week.
Here is the pictures of the screen fabrication which took me one night only. It was the first time I tried. More sanding was needed but I told him to settle for this finish for now until we get the setup running.

Here’s the screen taken apart from the bezel:

Laying out the bezel over this dash trim he picked out to fill in the hole. (No OEM bezel to work with)

Done tracing:

Sanding the edges:

Help from the dremal:

Test fit:

Epoxied screen in place to hold…
Mixing Bondo:

Laying some layers on:

Nice and thick coat, cover it everywhere:

After lotsa dremeling, shaping, and sanding.
I used 100, 220, then 400 grit:

Screen screwed in and in place:

If you have any questions, you can post them on Mp3Car where I posted this mod in the forums or email me.
http://www.mp3car.com/vbulletin/showthread.php?t=21804